Enhancing Gypsum Ceiling Sheets with Malt Waste: Optimal Composition for Strength and Insulation
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Creator Pongnarin Pintasen
Title Enhancing Gypsum Ceiling Sheets with Malt Waste: Optimal Composition for Strength and Insulation
Contributor Waewboon Yamseangsung, Thanakrit Chotibhawaris, Chootrakul Siripaiboon
Publisher Rajamangala University of Technology Lanna
Publication Year 2569
Journal Title RMUTL Engineering Journal
Journal Vol. 11
Journal No. 1
Page no. 35-42
Keyword Malt Waste, Gypsum, Ceiling Board, Composite Materials, Sustainable Materials
URL Website https://engsystem.rmutl.ac.th/journal/
ISSN 3027-7426
Abstract This study investigates the use of malt waste, a byproduct of the beer production process, as a bio-based additive in gypsum ceiling sheets to enhance mechanical performance while improving thermal insulation properties. Gypsum composite specimens were prepared by incorporating malt waste at weight ratios of 100:0, 90:10, 85:15, 80:20, 75:25, and 70:30, and the effects on density, thermal conductivity, and bending strength were systematically evaluated and compared with those of conventional gypsum boards complying with TIS 219-2009. The results show that increasing malt waste content led to a reduction in density from 1.16 g/cm³ for pure gypsum to 0.76 g/cm³ at a 70:30 ratio, representing a decrease of approximately 34.5%. Similarly, thermal conductivity decreased to a minimum value of 0.094 W/m·K, indicating improved insulation performance compared with conventional gypsum boards. However, the 85:15 gypsum-to-malt waste ratio demonstrated the optimum balance between thermal insulation and mechanical performance, achieving the highest longitudinal flexural force of 297.57 N and a thermal conductivity of 0.097 W/m·K. These findings highlight the potential of malt waste as a sustainable reinforcement material for the development of eco-friendly gypsum ceiling applications.
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